Products intended for the general public and those created for industrial use have in common the fact that testing is essential in both situations. A manufacturer cannot offer its customers new products that it has not tested, that have defects, do not comply with certain standards, and so on.
In the field of adhesive conversion, numerous types of technical solutions can be created, some more complex than others. All require thorough testing and adjustments to ultimately achieve stable and functional components over time. This is where the ability to rapidly develop samples proves to be important.
Our team takes this stage seriously. We know that making the right decisions from the outset can prevent many problems later on. In addition, this approach provides even more control over production and certainty about the results achieved.
Testing the solution before series production
In various industrial applications, an adhesive component must meet specific requirements. These may include fastening, sealing, protection, insulation, or others. It is essential that the shape and dimensions are accurate, the material chosen is the right one, and the part functions as intended.
Manufacturers, engineers, and various other industrial specialists need a specific type of solution to solve a problem or make improvements. This solution must be tested under conditions similar to those in which it will ultimately be used. As a result, it is useful to produce product samples that are rigorously evaluated and analyzed.
At this stage, the following is pursued:
- Alignment and positioning in relation to other components
- Behavior under pressure applied during assembly
- Reaction to temperature, humidity, and other factors
- Surface compatibility
- Identifying any errors or making other changes
Quick adjustments and technical optimization
A real advantage of this way of working is technical flexibility. A part is rarely validated on the first attempt in practice. It needs specific modifications to meet the required tolerances and requirements.
In terms of conversion, adjustments can take the form of several types of actions:
- Changing the geometry
- Adjusting the structure or thickness
- Tolerance optimization
At MDE Converting, it is not only our experience that helps us achieve innovative and fully customized solutions. Modern technology comes to our aid, allowing us to develop a wide range of samples quickly and with high precision. We use die cutting or laser cutting even for difficult-to-process materials, and the results are the same.
In addition to cutting technology, which plays a crucial role, choosing the right adhesive material is also very important. Our experts analyze the requirements of each project in detail and recommend the right material, providing product samples to our partners.
Reducing long-term risks and costs
Without prior validation of a part, direct release into production can generate costs, delays, or non-conformities. The entire project can be affected, and more. Changes made during internal processes can be costly and difficult to control. This is precisely one of the objectives that customized solutions can achieve.
Companies can avoid large-scale rejects, prevent costly interventions, and maintain a steady pace of work. At the same time, any problem can be identified early and resolved before it causes bottlenecks or other errors on the production line.
Accuracy is a basic element in conversion, as is tolerance compliance. Moreover, these are essential for long-term stability and performance. It would not be possible to achieve predictable and valuable results for companies without rigorous testing and the necessary improvements.
An essential stage in component development
This way of working allows us, as specialists, to perfect each piece we create and make it truly suited to the needs of our partners. It is a stage in which we check in detail the functionality, efficiency, and any other characteristics of the component. What helps us greatly is technology, namely the modern cutting methods we use.
Leading manufacturers, engineers, and industries can trust the investments they make and their decision to choose the technical innovations we develop. Their solution proves to be innovative not only in theory, but also in the reality of their internal operations.
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